Tuesday, 4 February 2025

The Great Chicken Crisis: Unpacking KFC UK’s 2018 Supply Chain Disaster

Imagine walking into your favorite KFC outlet, craving that crispy, golden fried chicken, only to be greeted by a sign that reads, “Sorry, we’re out of chicken.” Sounds absurd for a fast-food giant specializing in chicken, right? But in February 2018, this became a shocking reality for hundreds of KFC outlets across the UK. This blog dives into what went wrong and how this crisis unfolded.

What Happened?
In early 2018, KFC switched its logistics partner from Bidvest Logistics to DHL, expecting improved efficiency and cost savings. However, the transition didn’t go as planned. DHL faced significant difficulties managing KFC’s complex supply chain, leading to severe disruptions in chicken deliveries.

Watch this video to see how the crisis unfolded:


Supply Chain Flow Diagram: Transition from Bidvest to DHL, highlighting key bottlenecks. 




The Logistics Giants: DHL vs. Bidvest

  • Bidvest Logistics: A seasoned food service distributor with extensive experience handling food chains across the UK. Bidvest had an established, multi-depot network, ensuring smooth operations and timely deliveries. Their system was well-adapted to the dynamic needs of fast-food supply chains.

  • DHL: A global logistics leader known for its expertise in managing diverse supply chains. However, DHL lacked specialized experience in handling fresh food distribution in the UK at the scale KFC required. They operated from a single distribution center, which became a major bottleneck when issues arose.

The decision to shift from Bidvest to DHL aimed to cut costs but compromised the robustness of KFC’s supply chain, exposing vulnerabilities in crisis management and delivery efficiency.

The Impact
Over 600 KFC outlets were forced to shut down temporarily, leading to substantial financial losses and frustrated customers. Staff had to be sent home, and the brand faced public embarrassment.


What Went Wrong?

  • Over-Reliance on a Single Distribution Center: DHL managed KFC’s supply chain from just one depot, creating a single point of failure.

  • Lack of Experience: DHL’s limited background in fresh food logistics led to mismanagement.

  • Ineffective Transition Planning: The switch from Bidvest to DHL was rushed without proper contingency plans.

Proposed Solutions

  1. Diversify Distribution Centers: KFC should utilize multiple warehouses to reduce the risk of supply chain disruptions.

  2. Collaborate with Specialized Food Logistics Providers: Working with companies experienced in fresh food distribution can enhance efficiency.

  3. Robust Risk Management Plan: Implementing strong contingency plans will help mitigate risks during future transitions.

Lessons for Other Companies
This crisis highlights the importance of not compromising supply chain resilience for cost savings. Companies should prioritize logistics partners with relevant expertise and have backup strategies in place.

References:

  1. BBC News. (2018). "KFC chicken shortage: What went wrong?" Retrieved from https://www.bbc.com

  2. The Guardian. (2018). "KFC supplier DHL apologises for chicken shortage." Retrieved from https://www.theguardian.com

  3. Logistics Manager. (2018). "Why KFC’s supply chain failed." Retrieved from https://www.logisticsmanager.com


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The Great Chicken Crisis: Unpacking KFC UK’s 2018 Supply Chain Disaster

Imagine walking into your favorite KFC outlet, craving that crispy, golden fried chicken, only to be greeted by a sign that reads, “Sorry, w...